Cylinder Boring Machines


Rottler F7 Series

F3 Series

 

The F7 is a new addition to Rottler's range of boring machines. This machine was specially designed for compact engines, motorcycles, snowmobiles, marine blocks, compressors, etc. This new demands in compact engine blocks. Special production and blind hole cutterheads and insert toolholders provide added features for precision boring operations. Complete block banks can be programmed and automatically machined.

F7 Series Specification

F Series Accessories

     
 
Rottler F8 Series    

F8A  F8M

 

Designed for all automotive blocks up to big block V8's and small diesel blocks, the F5 will produce accurate bores for a lifetime. These machines have all the power and capability of the F54 machines, with a more compact base casting for smaller work. The F8 is ideal for the production shop where you need to fit the odd sleeve. Complete block banks can be programmed and automatically machined.

F8 Series Specifications

F Series Accessories

   
 
Rottler F65M    

F65M

 

The F6M moves accurately from hole to hole unattended and saves all settings in memory for instant recall. It can be easily updated for additional functions such as bore, surface, line bore, ream, drill, tap, etc.

Machine Control with manual and power feed package. Handwheels for manual operation.

Precision Digital Readout System, Resolution in 3 Axis .0002" 3 Axis Precision Ball Screws Variable - Horizontal Movement.

F65M Specifications

F65 Accessories

   
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Rottler F67A    

F65A

 

The F67A moves accurately from hole to hole unattended and saves all settings in memory for instant recall. It can be easily updated for additional functions such as bore, surface, line bore, ream, drill, tap, etc.

Maximum torque and performance is achieved at all speeds. Quick, easy tool changing at the press of a button ensures exceptional rigidity for accurate repetitive machining and reduced friction for smooth movement and long life.

Simple 3 axis CNC control, PC based with Windows operating system. Dimensions input thru touch screen. Bores a complete bank in an Automatic Cycle.

F67A Specifications

F67A Accessories

F67A-CR Connecting Rod Fixture

   
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Rottler F68A    

F68A

 

The F68A is a truly amazing machining center. Blueprint bore, Line bore, Deck blocks, Surface heads, true lifter bores, automatic milling to size, all in fully automatic operational modes. Just a few of the features of the 68A include:

- Powerful AC brushes Servo Motors provide extremely precise on demand torque and spindle travel performance on all axis movements.
- Pneumatic Pull-Stud tool change system for fast easy tool installation and removal.
- Hardened Turcite Coated box ways enables easy movement and extended longer life.
- Universal five slots T slotted table enabling mounting of any style fixture.
- Rigid tapping Capability

The real advancement is in the Rottler windows XP program control. All the listed functions are formatted in operations tabs on the touch screen that any shop hand can understand.  You will have the power to write your own programs without any CNC G code experience. The control system is a Rottler Proprietary system available from Rottler exclusively. G Code CNC machines are available anywhere. Companies that package these machines are non essential. Rottler programming allows the operator to program machining functions with great ease. This greatly increases the value of Rottler CNC machines to the end user.


We can demonstrate the programming in your shop. G code files can be imported and Run in the controller for the more advanced operators/Programmers. Rottler Cam is also an operating system that has advanced beyond the G Code system. You have 3 choices with the Rottler control.

Why limit yourself to 1 operating system when Rottler offers you 3:

- Windows XP with easy read screens that don't require G code for fundamental machining operations.
- Rottler Cam a Direct Motion Conversational advanced program system.
- Import G code Programs.

F68A Specifications

   
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Rottler F68A - 4th Axis    

F68A-4th Axis

 

The F68A with a 360 Degree 4th-Axis rotary Block fixture-enables automatic block angle positioning for block machining routines including cylinder boring, lifter boring, splayed conversions,stroker clearance, block lightening and many other sub routines.

F68A - 4th Axis Specifications

 

   
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Rottler F84S    
F84S  

84S series machines employ an array of features which help maximize the performance and capabilities of the machines. Quick tooling changeover maximizes the versatility and flexibility of the machine allowing boring and surfacing in one setup. All F80S Series machines have the capability of Boring, Surfacing and Line Boring. Traveling column eliminates table sag error.

F84S is for the mid-sized diesel engine builder, the production builder, and the performance builder. Designed with high speed automatic capabilities the F84S far exceeds any machine in its class.

F84S Specifications

F84S Accessories

   

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Rottler F98Y    

F98Y

 

The F98Y is designed for machining large engines used in the earthmoving, mining, oil and gas, power generation and marine work boat industries up to the size of the CAT 3516, Cummins QSK 60, MTU 4000 V16, Waukesha 7042, etc.

F90Y Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the "cycle start" button is pressed, the operator is free to "walk away" and do other work while the F90Y completes a block bank or main line bore unattended! Increased clearance from spindle centerline to the machine’s column allow large castings to be set up and machined.

F98Y Specifications

   
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Rottler F99Y    

F99Y

 

The massive F99Y is Rottler's biggest multi-purpose machine designed for machining large engines used in the earthmoving, mining, oil and gas, power generation and marine work boat industries up to the size of V20 engines blocks such as the CAT 3520, MTU 4000 V20, Waukesha 9390, etc.

F90Y Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the "cycle start" button is pressed, the operator is free to "walk away" and do other work while the F90Y completes a block bank or main line bore unattended! Increased clearance from spindle centerline to the machine’s column allow large castings to be set up and machined.

F99Y Specifications

   
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Kwik-Way FN Portable Boring Bar

 

Standard automotive and light truck cylinder boring bar offers two speeds and two feeds which provides four combinations for boring versatility. Available in standard, portable version or air-centering version. The air-centering version is for use with 054HD Boring Fixture and Air Float Plate.

Screw feed with fast retraction
V-belt spindle drive
Quick, positive, anchoring
Three finger centering

Specifications

Accessories

Download Literature (Click here to download the free Adobe Reader)

   
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Kwik-Way FWII Portable Boring Bar

 

The model FWII Boring Bar has two feed and speed combinations and is well suited for use in today's down-sized engines. This bar can bore directly from the deck of the engine block or be used on an engine boring fixture.

Bore capacity of 2.2" to 4.44" (56-113mm)
Three finger centering for maximum accuracy
Quick, positive anchoring
Exclusive 3 year limited warranty

Specifications

Accessories

Download Literature (Click here to download the free Adobe Reader)



   
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Kwik-Way FWSII Portable Boring Bar

 

Model FWSII Boring Bar is especially suited for boring chain saw, go-cart, lawn mower, marine and motorcycle cylinders. Shown here mounted on the optional 1291 Small Engine Boring Fixture)

Bore capacity of 1-3/4" to 3-3/4" (44-95mm)
Three finger centering
Two feed and speed combinations

Specifications

Accessories

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Kwik-Way 054 Heavy Duty Boring Fixture

 

Quick setup for inline, V-6 and V-8 blocks. The 054 mounts KWIK-WAY FWSII, FWII or FN boring bars for precision boring. The 054 features a massive table, large boring slot, simple, lift mechanism and positive clamping. (Shown with FN Boring Bar mounted - sold separately.)

Large Capacity - From small to large automotive blocks
Versatile - V-blocks, in-lines, single cylinders, and marine
Permits rollover of V-blocks without removing from fixture

Specifications

Accessories

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Kwik-Way 1291 Small Engine Boring Fixture

 

The ideal fixture for Kwik-Way Boring Bars in applications involving single through four cylinder assemblies. Simple and easy to use, the Model 1291 is a proven and effective part of the Kwik-Way small engine boring system. Shown here with the FWS Boring Bar mount.

Elongated slot accommodates single, twin and four cylinder blocks.
Floating clamp plate locates cylinders quickly and accurately.

Specifications

Accessories

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